How a computer chip is manufactured - an overview

Start with sand The process of creating a computer chip begins with a type of sand called silica sand, which is comprised of silicon dioxide. Silicon is the base material for semiconductor manufacturing and must be pure before it can be used in the manufacturing process. Silicon ingot Multiple purification and filtering processes are performed in order to deliver electronic-grade silicon, which has a purity of 99.9999%. A purified silicon ingot, which weighs around 100kg, is shaped from melted silica and made ready for the next step. Cut wafers The circular silicon ingot is sliced into wafers as thin as possible while maintaining the material’s ability to be used in the fabrication process. The silicon wafers are then refined and polished in order to provide the best possible surface for the following fabrication steps. Building the chip The base structure of a processor that the transistors are built into is silicon. Silicon is known as a semiconductor because it doe...